03/26/2018
Panigale Heat Issue Solved-Part 2 of 3
Heat Fix for 1199 & 1299 (see separate post for 899/959).
Many Panigale riders complain about excessive heat and some have even experienced 2nd degree burns on their inner right thigh. Engine heat is no longer an issue with the following low cost simple modification.
If you have $40, scissor skills and free time, you can create an excellent heat barrier for your 1199 or 1299 that rivals commercially available products.
Pro’s:
1) The materials recommended in this solution may be slightly better at reducing radiant heat than the product provided by Panigale Heat Shields.
2) Inexpensive
Cons:
1) Labor intensive.
Materials needed:
-) 24K-Thermo Tec yellow adhesive backed heat barrier rated to 2,000 degrees F. (from Thermo-Tec part #13700: cost $34 for 1x2 ft sheet),
https://www.thermotec.com/products/heat-shields-and-protection/24-k-heat-barrier
-) Heat Reflective Tape “HFT” purchased from Harbor Freight.
-) Hinged Screw Covers purchased from Lowe’s.
Installation Instructions:
Side Covers:
1) Remove the seat, as well as the left and right engine covers. To do this appropriately,
a) Remove the seat and tank securing bracket.
b) disconnect the tank’s grounding wire and electronic connector.
c) lift the tank and support it with a ~6-7 in 2x4 wooden block or alternative. Make sure that two fuel lines on the right front lateral side of the tank remain attached.
d) In order to remove the left and right engine covers, first remove all visible external engine cover screws. There are three screws on each side.
e) Next, using a helper to support and hold the tail steady, remove the 4 subframe screws. See the picture with the red arrows delineating screw location.
Gently pull back on the subframe/tail by approximately 1 in to allow for removal of the the right and left engine covers. The left side engine cover must be lifted straight upwards to free it from its retention posts. Now loosely replace the top two subframe screws to hold the subframe in place while you continue working.
2) After the right and left engine covers have been removed, cleaned and dried, apply the yellow Thermo Tec heat barrier to the inside of the engine covers. Cut the yellow heat barrier to size.
3) Next, apply the heat reflective tape from Harbor Freight on top of the yellow Thermo Tec. This accomplishes two things. It provides an added heat barrier while at the same time further supporting the carbon fiber cloth integrity of the yellow heat barrier.
4). Re-install the heat barrier backed right and left engine covers. Again using a helper to temporarily hold and support the tail, remove the two top loosely tightened subframe screws. Gently pull back and lift the subframe to allow room for the two side engine covers to be re-installed.
5) Reattach the subframe and Torque tighten the subframe screws to 28 nm.
6) Apply yellow heat barrier to the inside screw cover, followed by heat reflective tape to the inside screw cover.
7) Using the hinged screw covers as washers for the two right engine cover screws, re-attach the right engine cover. Close the hinged screw cover and attach the remaining screws.
If the heat issue is not resolved to your satisfaction, proceed to improving the heat barrier on the exhaust in a separate post.
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Disclaimer:
The recommendations contained in this post are offered by people who are not mechanics. Therefore, if you follow any advice on this page/post you do so at your own risk.
Ducati corporate recommends that ALL work on your Ducati be completed by a certified Ducati mechanic.