05/17/2026
Busy day here at the shop. Reassembly on the 3-burner silver lid 1000 took a big step forward with a series of small project gains. This lid came to me on a side burner model originally but the frame was too far gone from someone else’s efforts at a repair for me to salvage. Since I’m not a side burner fan anyways, it was a pretty easy decision to go another direction with it.
If you’re an originality purist, you might want to stop reading right here. I took a lot of liberties on this grill with all of them being personal preference choices.
Today, I started off by mounting on a new set of drip rails to the cook box. Since I am not using a swing up table on this grill, I also popped some new end caps into all four frame corners. From there, I mounted the cook box and then the lid. New stainless hardware and all new pins were used. I gave the lid end caps the SS fastener lid treatment along with a new OEM Weber badge and a new OEM Weber thermometer.
I then moved on to the install the new, old stock Grill Out Handle Light. I retrofitted it to bright white LED’s and used some battery adapter sleeves to move away from C cell batteries to a much more common AA configuration.
Next up, it was time to mount the igniter spark box and push button. You may notice a very thin washer shown with the push button. This was actually one of the hardest (and proudest) aftermarket items for me to ever source. These washers sit underneath the switch and on top of the frame assembly. This silly little washer makes all of the difference in the feel of the ignition switch on a finished project. It holds the push button up nice and proud and the best way I can describe the feel of a switch without this washer is like having a soft brake pedal in a car. Anyways, it’s one of the little things that I think makes a big difference.
I pulled out a new, modern OEM Weber tank scale and mounted that up next. This grill would have come with the old style pointer but I opted for a cleaner, more modern look on this grill. At the same time, I added some white pointer tips to the lower wire rack. This was never a Weber option but I have found that it avoids metal to metal contact between the rack and frame which helps discourage rust and actually makes it a bit quieter when rolling the grill around. Ironically, the white tips are the same tip that would have been used on the pointer style tank scale had I opted to use one of those.
Speaking of quiet rolling, I used some new Weber OEM casters and Broil King rubber wheels in favor of the plastic Weber whitewalls. I continue to be amazed at how well a grill rolls and how much quieter they are when doing so with the rubber wheels instead of plastic. But hey, I’ll include a pic of some NOS discontinued OEM 8” Weber wheels that I managed to pick up just to appease everyone.
I think that covers everything to date. I’ve tried to include photos to document everything I covered here. Here’s to hoping you all enjoy the content.
Happy Grilling!