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06/04/2026

TorqueFree System
Mast Base - New Generation

04/04/2026

Diference between traditional and new-generation Mast foot in Italian and English languages.

Piede d’albero per windsurf coassiale con separazione funzionale dei carichi torsionali e flessionali

Campo della tecnica:
La presente invenzione riguarda un piede d’albero per windsurf del tipo coassiale, comprendente un corpo inferiore fissabile alla tavola, un gruppo di supporto meccanico, un giunto elastico e un corpo superiore collegabile all’albero, ed è destinata a migliorare la rotazione relativa tra tavola e albero e ad aumentare la durata del giunto elastico.

Stato della tecnica:
I piedi d’albero per windsurf noti comprendono generalmente un giunto elastico che realizza il collegamento meccanico tra tavola e albero.
Tale giunto elastico è soggetto simultaneamente a carichi radiali, assiali e torsionali generati durante l’utilizzo del rig, comprendente prolunga, albero, vela e boma.
Questa configurazione comporta:
- un irrigidimento della rotazione relativa tra tavola e albero;
- un’usura accelerata del giunto elastico, con conseguente riduzione della vita utile;
- accumulo di energia torsionale nel giunto, con comportamento non prevedibile del rig;
- perdita di efficienza nella conduzione della vela.
Nei sistemi noti non è prevista una separazione funzionale tra i gradi di libertà di flessione e torsione.

Problema tecnico:
Scopo della presente invenzione è realizzare un piede d’albero che:
- consenta una rotazione fluida e continua tra corpo inferiore e corpo superiore;
- riduca o elimini la trasmissione di carichi torsionali al giunto elastico;
- assorba efficacemente carichi radiali e assiali;
- mantenga una struttura compatibile con i sistemi di fissaggio standard;
- migliori la durata e il comportamento dinamico del sistema.

Sintesi dell’invenzione:
Il problema tecnico è risolto mediante un piede d’albero coassiale comprendente un corpo inferiore, un corpo superiore e un giunto elastico interposto, nel quale tra il corpo inferiore e il giunto elastico è disposto un gruppo di supporto meccanico.
Detto gruppo di supporto meccanico è configurato per:
- consentire la rotazione relativa tra il corpo inferiore e il corpo superiore in modo sostanzialmente indipendente dal giunto elastico;
- assorbire carichi radiali e assiali;
- intercettare e trasmettere i carichi torsionali scaricando il giunto elastico.
In tal modo si realizza una separazione funzionale tra:
- movimenti di flessione, affidati al giunto elastico;
- movimenti di rotazione, affidati al gruppo di supporto meccanico.
TorqueFree System rivoluziona il piede d’albero: elimina la torsione sul giunto elastico e introduce una rotazione fluida e controllata, migliorando performance e durata.

Coaxial windsurfing mast foot with functional separation of torsional and bending loads

Field of the art:
The present invention relates to a coaxial windsurfing mast foot, comprising a lower body attachable to the board, a mechanical support assembly, an elastic joint, and an upper body connectable to the mast. It is intended to improve the relative rotation between the board and the mast and increase the life of the elastic joint.

State of the art:
Known windsurfing mast feet generally comprise an elastic joint that provides the mechanical connection between the board and the mast.
This elastic joint is simultaneously subjected to radial, axial, and torsional loads generated during use of the rig, including the extension, mast, sail, and boom.

This configuration results in:
- stiffening the relative rotation between the board and the mast;
- accelerated wear of the elastic joint, resulting in a reduction in its useful life;
- accumulation of torsional energy in the joint, resulting in unpredictable behavior of the rig;
- loss of sail handling efficiency.

Previous systems do not provide a functional separation between the degrees of freedom of bending and torsion.

Technical Problem:
The purpose of this invention is to create a mast foot that:
- allows smooth and continuous rotation between the lower and upper bodies;
- reduces or eliminates the transmission of torsional loads to the elastic joint;
- effectively absorbs radial and axial loads;
- maintains a structure compatible with standard fastening systems;
- improves the durability and dynamic behavior of the system.

Summary of the Invention:
The technical problem is solved by a coaxial mast foot comprising a lower body, an upper body, and an interposed elastic joint, in which a mechanical support assembly is located between the lower body and the elastic joint.
This mechanical support assembly is configured to:
- allow relative rotation between the lower and upper bodies substantially independent of the elastic joint;
- absorb radial and axial loads;
- intercept and transmit torsional loads by unloading the flexible coupling.
This creates a functional separation between:
- bending movements, handled by the flexible coupling;
- rotational movements, handled by the mechanical support assembly.
TorqueFree System revolutionizes the mast foot: it eliminates torsion on the elastic joint and introduces a smooth and controlled rotation, improving performance and durability.

Innovative coaxial windsurfing mast foot with functional separation of torsional and flexional loads.Patent Pending.Smoo...
03/04/2026

Innovative coaxial windsurfing mast foot with functional separation of torsional and flexional loads.
Patent Pending.

Smooth rotation. Total control. Greater durability.
A new generation of mast foot designed to radically improve the connection between board and rig.
Thanks to a coaxial system with functional load separation, rotation and flexion are managed independently, reducing stress on the elastic joint and increasing performance.

Technology:
The system integrates a dedicated mechanical support assembly that:
- allows for continuous and smooth rotation
- absorbs radial and axial loads
- relieves the elastic joint of torsional loads
Result: greater efficiency, durability, and rig control.
Two versions, two philosophies

1) Bearing Version (Comfort & Fluidity) – Standard height of the extension support surface
Extremely smooth rotation thanks to the radial ball bearing.
Designed to offer comfort, control, and versatility in all conditions.
Advantages
- Free and frictionless rotation
- Reduced elastic joint wear
- Greater tolerance and ease of use
- Excellent control in rough conditions
Ideal for
Freeride, everyday use, rough seas

2) Bushing + Spur Version (Speed ​​& Performance) – Reduced extension support height
Lower profile and compact structure to maximize power transmission and stability at high speeds.
Advantages
- Lower center of gravity
- Direct and immediate response
- Greater rigidity
- High performance at speed
Ideal for
Speed, slalom, advanced performance
Quick comparison
- Comfort and smoothness → Bearing Version
- Speed ​​and precision → Speed ​​Version
Why it's different
Unlike traditional systems:
- Rotation does not burden the elastic joint
- The system works more efficiently
- Wear and energy loss are reduced
A new standard for modern windsurfing.
Design
- Compact coaxial structure
- Removable components for maintenance
- Optional sealing system
- Compatible with standard mounting systems

QUICK COMPARISON
Feature
Bearing Version Bushing Version
Height Standard Low
Rotation Maximum Smooth. Smooth / Direct
Comfort High Medium
Stiffness Medium High
Speed ​​ Good Maximum
Extreme Control Excellent Excellent (speed)

Take your experience to the next level
Whether you're looking for smoothness, control, or pure speed, this mast foot is designed to deliver superior performance in every situation.

Piede d’albero innovativo per windsurf coassiale con separazione funzionale dei carichi torsionali e flessionali
Presentata Domanda di Brevetto

Rotazione fluida. Controllo totale. Maggiore durata.
Nuova generazione di piedi d’albero progettati per migliorare radicalmente la connessione tra tavola e rig.
Grazie a un sistema coassiale con separazione funzionale dei carichi, la rotazione e la flessione vengono gestite in modo indipendente, riducendo lo stress sul giunto elastico e aumentando le prestazioni.

Tecnologia:
Il sistema integra un gruppo di supporto meccanico dedicato che:
- consente una rotazione continua e fluida
- assorbe i carichi radiali e assiali
- scarica il giunto elastico dai carichi torsionali
Risultato: maggiore efficienza, durata e controllo del rig.

Due versioni, due filosofie

1) Versione Cuscinetto (Comfort & Fluidità) – Altezza standard del piano di appoggio della prolunga
Rotazione estremamente fluida grazie al cuscinetto radiale a sfere.
Progettata per offrire comfort, controllo e versatilità in ogni condizione.
Vantaggi
- Rotazione libera e senza attriti
- Minore usura del giunto elastico
- Maggiore tolleranza e facilità d’uso
- Ottimo controllo in condizioni mosse
Ideale per
Freeride, uso quotidiano, mare formato

2)Versione Boccola + Ralle (Speed & Performance) – Altezza ridotta del piano di appoggio della prolunga
Profilo ribassato e struttura compatta per massimizzare la trasmissione della potenza e la stabilità alle alte velocità.
Vantaggi
- Baricentro più basso
- Risposta diretta e immediata
- Maggiore rigidità
- Prestazioni elevate in velocità
Ideale per
Speed, slalom, performance avanzata

Confronto rapido
- Comfort e fluidità → Versione Cuscinetto
- Velocità e precisione → Versione Speed

Perché è diverso
A differenza dei sistemi tradizionali:
- la rotazione non grava sul giunto elastico
- il sistema lavora in modo più efficiente
- si riducono usura e dispersioni di energia
Un nuovo standard per il windsurf moderno.

Design
- Struttura coassiale compatta
- Componenti smontabili per manutenzione
- Sistema di tenuta opzionale
- Compatibile con sistemi di fissaggio standard

CONFRONTO RAPIDO
Caratteristica Versione Cusc. Versione Boccola
Altezza Standard Bassa
Rotazione Massima fluidità Fluida / diretta
Comfort Elevato Medio
Rigidità Media Alta
Velocità Buona Massima
Controllo estremo Ottimo Ottimo (speed)

Porta la tua esperienza al livello superiore
Che tu cerchi fluidità, controllo o velocità pura, questo piede d’albero è progettato per offrire prestazioni superiori in ogni situazione.

Fin Tip CoverProtezione della punta con interfaccia di aggancio alla cinghia del trapezio.Pinna progettata in Italia e r...
28/03/2026

Fin Tip Cover
Protezione della punta con interfaccia di aggancio alla cinghia del trapezio.
Pinna progettata in Italia e realizzata in carbonio T400 pressato a caldo, questa pinna combina la precisione della lavorazione CNC con una geometria del profilo ad alte prestazioni per la massima portanza e controllo.
Tip protection with harness strap attachment interface.
Fin designed in Italy and built with hot-pressed T400 carbon, this fin combines precision CNC shaping with high-performance foil geometry for maximum lift and control.

Custom Fin.Material T400 Carbon - CNC Machining from 3D Model.L 36 - Area 339 - Base Chord 12,6 - Rake 12,1° - AR 3,8.  ...
22/03/2026

Custom Fin.
Material T400 Carbon - CNC Machining from 3D Model.
L 36 - Area 339 - Base Chord 12,6 - Rake 12,1° - AR 3,8. Tuttle

Custom FinMaterial T400 Carbon - CNC Machining from 3D ModelL 30 - Area 249 - Base Chord 10 - Rake 12,5° - AR 3,6 - Powe...
22/03/2026

Custom Fin
Material T400 Carbon - CNC Machining from 3D Model
L 30 - Area 249 - Base Chord 10 - Rake 12,5° - AR 3,6 - Power Box

22/03/2026
Custom Carbon Windsurfing Fins - Designed in Italy For more detail see the website FBFins.com- Designed in Italy- Custom...
14/03/2026

Custom Carbon Windsurfing Fins - Designed in Italy
For more detail see the website FBFins.com

- Designed in Italy
- Custom geometry
- 3D CAD design
- T400 Carbon Fiber material
- Carbon Panel. Longitudinal unidirectional layup to maximize flex
- CNC machining to comply the 3D model, tight tolerances and repeatability
- Different box configurations: Power box, Tuttle and Deep Tuttle
- Test Como Lake

FBFINS – 30 Weekly Technical Topics For more details see the website  FBFins.comThis is something every windsurfer shoul...
14/03/2026

FBFINS – 30 Weekly Technical Topics
For more details see the website FBFins.com

This is something every windsurfer should know — feel free to share.

PART 1 – Fundamentals of Fin Hydrodynamics
1. What does a windsurf fin really do?
How a fin converts the sideways force of the sail into forward motion.
2. How a fin works like an underwater wing
Basic lift generation and water flow around the foil.
3. Why fins generate lift
Pressure difference between the two sides of the foil.
4. Angle of attack in a windsurf fin
How the angle between water flow and fin affects lift and drag.
5. What causes spin-out
Flow separation and stall in a windsurf fin.

PART 2 – Fin Geometry
6. Fin Area – Power vs Speed
How surface area influences lift, early planing and drag.
7. Fin Depth vs Surface Area
Why two fins with the same area but different depth behave differently.
8. Fin Outline Design
How the distribution of area along the span changes performance.
9. Tip shape
Wide tip vs narrow tip and their hydrodynamic effects.
10. Rake angle
How rake influences control, speed and w**d shedding.

PART 3 – Foil Section
11. Fin thickness
Why thickness changes lift generation and drag.
12. Maximum thickness position
Forward vs rear thickness distribution.
13. Chord length
The relationship between chord and lift.
14. Leading edge design
How the leading edge radius affects stall resistance.
15. Trailing edge design
Why a clean trailing edge reduces turbulence.

PART 4 – Flex Characteristics
16. What is fin flex?
Why fins are not completely rigid.
17. Base stiffness vs tip flex
Why many performance fins flex progressively.
18. Fin twist
How torsional flex improves control at speed.
19. Reflex effect
How fins can release stored energy.
20. Flex tuning for different disciplines
Slalom vs freeride vs wave.

PART 5 – Construction and Materials
21. What is layup in composite fins
How fiber orientation affects performance.
22. Carbon vs fiberglass fins
Differences in stiffness and response.
23. G10 fins explained
Why G10 is widely used in windsurf fins.
24. How flex is controlled during construction
Material distribution inside the fin.
25. The importance of structural strength
Avoiding failure under load.

PART 6 – Performance and Real Use
26. Why a fin can feel too powerful
Excess lift and control issues.
27. Why a fin can feel slippery
Insufficient lift or incorrect angle.
28. Matching fin size to sail size
One of the most common mistakes.
29. Matching fin size to board width
How tail width affects fin performance.
30. How prototypes are tested
From design to real water testing.

WEEK 1 – What does a windsurf fin really do?
Many sailors think a fin simply keeps the board going straight.
In reality, a windsurf fin works like an underwater wing.
As water flows around the fin, it generates lateral lift.
This lift counteracts the sideways pull from the sail and allows the board to move forward instead of sliding sideways.
Without this force, going upwind and maintaining control while planing would be almost impossible.
Understanding this basic principle is the starting point of fin design.
Have you ever tried sailing without a fin or with a very small one?

WEEK 2 – A windsurf fin works like an underwater wing
The hydrodynamic principle behind a fin is very similar to an airplane wing.
When water flows along the foil section of the fin, the pressure on one side becomes lower than on the other.
This pressure difference generates lift.
The fin then converts the sideways force from the sail into forward motion.
That is why the shape of the foil section is so important in fin design.
Have you ever noticed how different fins can completely change the feeling of the board?

What happens during spin-out (stall)
Spin-out is basically a hydrodynamic stall, similar to an airplane wing.
It happens when:
- The angle of attack becomes too high (e.g., too much back foot pressure)
- The water flow is disturbed (chop, turbulence, bubbles)
- The fin is too small for the sail power
What happens during spin-out (stall)
Spin-out is basically a hydrodynamic stall, similar to an airplane wing.
It happens when:
- The angle of attack becomes too high (e.g., too much back foot pressure)
- The water flow is disturbed (chop, turbulence, bubbles)
- The fin is too small for the sail power

Key effect:
On the leeward side, pressure drops too much, the flow can’t stay attached and it separates
Once flow separation occurs:
the low-pressure zone collapses
lateral lift is suddenly lost
the board slides sideways = spin-out

Typical signs
sudden sideways skid
loss of resistance under the back foot
a “gurgling” noise (air getting in)

How to avoid it
put more weight on the front foot, reduce excessive lateral load
use a fin that is:
larger, or with more rake

Think of it this way:

the fin works because it creates a low-pressure zone on the leeward side.
if that low pressure becomes too strong, the water flow breaks away, so the leeward side is where both lift is generated and where things can fail.

WEEK 3 - Why fins generate lift
Pressure difference between the two sides of the foil.
Some of this topic has already been covered in week 2.
If you’ve ever wondered why your board can go upwind or feel stable at speed, the answer lies in one key concept: lift.
A windsurf fin works very much like an airplane wing underwater. Its shape—called a foil—is designed to create a pressure difference between its two sides when water flows around it.
Here’s how it works:
When you sail, water moves past the fin. Because of the fin’s curved shape and angle (angle of attack), water travels faster along one side and slower along the other. According to fluid dynamics, faster-moving water creates lower pressure, while slower-moving water creates higher pressure.
The result?
A pressure difference between the two sides of the fin.
This pressure difference generates a force pushing the fin sideways—this is what we call lift.
But here’s the interesting part:
While the wind pushes your sail sideways, the fin’s lift pushes in the opposite direction underwater. This balance allows your board to:
Go upwind
Stay stable and controlled
Convert sideways force into forward motion
In simple terms, without this pressure difference, your board would just slide sideways instead of moving efficiently.
Key takeaway:
Fins don’t just “track”—they actively create lift through pressure differences, turning water flow into performance.
As water flows around the foil, on the leeward side (low-pressure side), water accelerates, instead on the windward side (high-pressure side), water slows down.
This creates a pressure gradient across the fin.
Important:
It’s not just “longer path = faster flow” — it’s the combination of curvature + angle of attack that forces the flow to accelerate.
The lift generated by the fin is perpendicular to the water flow, directed slightly forward relative to the board
This is why fins don’t just resist sideways motion—they actually help generate forward speed.
Every fin produces Lift (useful force) and Drag (resistance)
More lift = better upwind ability
BUT
More lift usually = more drag
Bigger fins = more lift, more control
But also = more drag at high speed
Next week, we’ll look the Angle of attack in a windsurf fin

WEEK 4 - Angle of Attack in Windsurf Fins
Understanding the angle of attack is fundamental to optimizing fin performance. It directly controls the balance between lift generation and hydrodynamic drag.
Definition
The angle of attack is the angle between the incoming water flow and the fin’s chord line. In real conditions, this is not fixed but dynamically influenced by board speed, sail power, and rider input.
Lift vs Drag Relationship
As angle increases, lift rises approximately linearly in the initial range
At the same time, drag increases non-linearly
Beyond a critical angle, flow separation occurs → stall (spin-out)

Operational Range
For high-performance windsurf fins, the most efficient working range is typically:
3° – 5° angle

Within this window:
Lift is sufficient for upwind drive and stability
Drag remains controlled, enabling higher speeds

Design Implications
Fin geometry must be tuned to operate efficiently within this narrow Angle range:

Foil profile (10% thickness / 35% max distance thickness position) supports stable pressure distribution
Rake angle (~10°) moderates effective angle under load
Outline and taper reduce induced drag and improve flow consistency toward the tip

On-Water Dynamics
Unlike fixed foils, windsurf fins constantly adjust their angle through:

Rider stance and back foot pressure
Sail power and trim
Water state (flat vs chop)

WEEK 5 - What causes spin-out
Spin-out in a windsurf fin occurs when the fin suddenly loses its ability to generate lateral resistance and lift, causing the board to slip sideways and lose control. This phenomenon is mainly related to flow separation and stall.

Under normal conditions, water flows smoothly along both sides of the fin, creating lift that keeps the board tracking upwind. However, when the angle of attack becomes too high—often due to excessive back foot pressure or an unbalanced stance—the flow can no longer remain attached to the fin surface. As a result, turbulence develops, the flow separates, and the fin stalls. When this happens, lift is drastically reduced and drag increases, leading to spin-out.

Several factors can contribute to this situation:

Too much pressure on the back foot, which overloads the fin
Incorrect stance or body position, especially leaning too far back
Overpowered conditions, where the sail generates more force than the fin can handle
Sudden changes in direction or aggressive carving, increasing the angle of attack
Fin damage or poor fin design, which disrupts smooth water flow
W**d, debris, or ventilation (air entering the flow), which reduces efficiency

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